Valve Testing & Inspection Services
Emergency Valve Services & Replacement: Ensuring Optimal Performance with Fluid Tech
Industrial valves play a critical role in maintaining the safety, performance, and efficiency of process systems across numerous sectors. At Fluid Tech, we specialise in providing expert valve testing and inspection services in South Africa, ensuring your operations continue to run reliably and within compliance standards. Whether it is for general valve maintenance, complex control valve refurbishment, or specialised valve repairs, our experienced team has the technical know-how and equipment to support your needs.
The Importance of Valve Testing and Inspection
Regular valve testing and inspections are fundamental to the safe and efficient operation of industrial processes. Over time, wear, corrosion, and environmental exposure can impact the performance of valves. A valve that fails to open or close properly can lead to leaks, operational inefficiencies, equipment damage, and, in some cases, hazardous working conditions. That’s why businesses operating in the oil and gas, mining, petrochemical, water treatment, and manufacturing sectors trust Fluid Tech to deliver comprehensive valve inspection service and valve testing services.
We assess valve performance under real-world conditions to detect internal and external leakages, seat integrity, actuator response, and calibration accuracy. This helps prevent unexpected failures, prolongs the service life of equipment, and supports adherence to regulatory requirements.
Need Vales, Valve Repairs / Reconditioning? Call us on 082 414 6756
Specialised Valve Brands and OEM Expertise
Fluid Tech is a recognised leader in valve refurbishment and repair services for some of the most respected names in the industry. Our expertise covers a wide range of valve types and brands, including:
- Baker Hughes – Masoneilan
- Emerson – Fisher
- Flowserve – Valtek
- Valmet – Neles
- Samson
These partnerships and proficiencies ensure that all valve maintenance and repair work is performed to the highest standards, using OEM parts and approved processes. Our control valve repair and reconditioning services are trusted throughout the country for their reliability and adherence to manufacturer specifications.
Control Valve Maintenance
Control valves are essential for regulating pressure, flow, and temperature in process plants. Routine maintenance of these valves minimises the risk of process deviations and ensures operational stability. Fluid Tech’s control valve maintenance services encompass everything from visual inspections and functional testing to recalibration and part replacement.
As an experienced control valve supplier and distributor in South Africa, we not only maintain valves but also supply a broad range of new and replacement valves, supporting our clients with end-to-end valve lifecycle solutions.
Valve Testing Services You Can Rely On
Our valve testing services include hydrostatic testing, pneumatic testing, seat leakage testing, and actuator performance assessments. These are conducted under controlled conditions to accurately evaluate valve integrity, pressure ratings, and performance metrics. We use state-of-the-art equipment to ensure consistent and reliable results.
For clients operating critical infrastructure, timely valve testing services are indispensable for both safety assurance and system optimisation. When emergency repairs or urgent replacements are required, our emergency valve services ensure minimal disruption and fast turnaround times.
Valve Refurbishment and Repair Services
Valve refurbishment is a cost-effective solution for extending the lifespan of high-value components. At Fluid Tech, we offer complete valve refurbishment services that include disassembly, sandblasting, lapping, machining, reassembly, and pressure testing. This process restores valves to like-new condition while complying with OEM specifications.
We cater to an array of valve types and industry applications, ensuring tailored solutions for every need. Get in touch for full details on our refurbishment and testing capabilities. Whether it’s a control valve from Fisher, Samson, Baker Hughes, Valmet or Emerson – our experienced technicians deliver excellent workmanship.
Our Range of Control Valves
Fluid Tech is proud to be a supplier of Consolidated control valves. Consolidated, with its legacy dating back to the early 20th century, is synonymous with reliability and precision. Their control valves are designed to perform in the most demanding conditions, making them an ideal choice for industries that prioritise safety and efficiency.
Consolidated valve range:
- Safety valves
- Safety relief valves
- Pilot operated safety relief valves
Another key brand in our portfolio is Masoneilan, a name synonymous with innovation and engineering excellence. As a Masoneilan distributor, Fluid Tech brings cutting-edge control valve solutions to the South African market. Masoneilan’s valves are known for their durability and accuracy, making them indispensable in various industrial applications.
Masoneilan valve range:
- Rotary control valves
- Severe service valves
- Isolation valves
Fluid Tech extends its commitment to quality with the inclusion of Zook in its lineup. Zook is a trusted brand in pressure and safety relief solutions. As a supplier of Zook products, we ensure that our customers in South Africa have access to reliable and high performance rupture disks with superior quality.
Zook product range:
- Reverse Acting Disks
- Forward Acting Disks
- Holders
- Graphite Disks
- Sanitary Disks
- Transportation / Railcar Disks
- Ultra-Low & Bi-Directional Disks
- Burst Sensors & Indicators
- Burst Plugs
- Custom Solutions
- Accessories
- Explosion Vents
Our in-house brand, Fluid Tech, reflects our dedication to providing customised solutions tailored to the unique needs of our clients. Fluid Tech control valves undergo rigorous testing to ensure they meet the highest industry standards. By choosing Fluid Tech as your Control Valve Supplier / Distributor in South Africa, our customers in South Africa benefit from a combination of quality, reliability, and cost-effectiveness.
Fluid Tech product range:
- Segmented Ball Valves
- API 6 D Metal Seated Zero Leakage Ball Valves
- API 609 Metal Seated Zero Leakage Triple Eccentric Butterfly Valves
- Knife Gate Valves
Masoneilan Authorised Repair Services
Fluid Tech is proud to be a Masoneilan Authorised Repair Centre (MARC), allowing us to perform certified repairs, maintenance, and testing for Masoneilan valves in South Africa. This ensures that any Masoneilan valve supplied through our distribution is supported by certified repair and service options.
Our Masoneilan Authorised Repair Centre status ensures that refurbishment and maintenance work is recognised and trusted by both clients and the OEM. This is especially important for industries where compliance and certification are non-negotiable.
Safety Standards and Compliance
Safety is a non-negotiable component of valve operations. All our valve testing and inspection services comply with international standards and industry best practices. This includes ASME, API, and ISO protocols where applicable. Our work supports clients in meeting both internal safety policies and external audit requirements.
Through proper valve inspection service procedures, we help identify weaknesses that could lead to safety hazards or operational downtime. This proactive approach improves reliability, boosts equipment longevity, and reduces costs associated with unscheduled outages.
Customised Maintenance Programmes
Different industries and systems require unique valve maintenance strategies. At Fluid Tech, we provide tailored maintenance schedules based on the criticality of the valve, operational environment, and manufacturer recommendations. These programmes help reduce total cost of ownership by balancing routine inspections, predictive maintenance, and full refurbishments where necessary.
We support companies in high-pressure environments such as chemical processing, power generation, and oil refining, offering a full spectrum of services to maintain optimal valve performance.
Training and Technical Support
Our value doesn’t stop at maintenance and repair. Fluid Tech also provides training and technical support to client teams. This helps your internal teams better understand the function and care of key valve assets. Our technicians can also work on-site for support, assessments, and troubleshooting.
As part of our long-term commitment to delivering high-quality service, we stay actively informed about the latest trends, innovations, and advancements in valve technologies. Our team continuously monitors developments from industry-leading manufacturers and adapts our services to align with evolving standards and best practices, ensuring reliable and efficient support for every client.
Need Vales, Valve Repairs / Reconditioning?
Why Choose Fluid Tech for Valve Testing and Maintenance?
- Extensive experience across key industrial sectors
- Certified and authorised repair centre for Masoneilan
- End-to-end solutions: supply, maintenance, repairs, testing, and emergency services
- Skilled technicians and modern test equipment
- Compliant with global standards and OEM guidelines
- Deep knowledge of top brands like Fisher, Neles, Valmet, and Samson
From standard check valves to complex control systems, we ensure precision servicing for valves critical to your operations.
Need Vales, Valve Repairs / Reconditioning? Call us on 082 414 6756
About Fluid Tech
Fluid Tech: Your leading supplier of instrumentation and control valves in South Africa. With a commitment to excellence, we offer a comprehensive range of top-tier products to meet the diverse needs of industries across the region. As authorised distributors, we proudly supply renowned brands such as Consolidated Valves, Masoneilan Valves, Fluid Tech Valves, and ZOOK Rupture Disks, ensuring the highest standards of quality and reliability.
In addition to representing industry giants, we also offer our own line of Fluid Tech Valves, meticulously engineered to deliver precision and performance in every application. With a focus on customer satisfaction and innovation, Fluid Tech is your trusted partner for all your valve needs in South Africa.
Get in Touch for Valve Testing & Inspection
If your facility relies on dependable valve systems, partner with Fluid Tech for expert valve repair services, control valve refurbishment, and scheduled maintenance. Our dedicated team works closely with plant operators and engineering departments to minimise downtime and ensure ongoing compliance.
We offer quick turnaround times, exceptional service, and a deep commitment to quality. Trust Fluid Tech for all your valve testing and inspection service needs in South Africa.
Frequently Asked Questions
- What types of valves do you service?
We specialise in servicing a wide range of industrial valves, including control valves, safety valves, pressure relief valves, and check valves. Our services cover both standard and customised valves from brands such as Fisher, Valtek, Masoneilan, Flow Serve, and others. - How often should industrial valves be tested or inspected?
The frequency of valve testing and inspection depends on several factors, including the type of valve, its application, and operating environment. However, it is recommended to perform annual inspections and testing for critical valves. More frequent assessments may be required in high-pressure or corrosive environments. - What does valve refurbishment include?
Valve refurbishment includes complete disassembly, cleaning, sandblasting, machining of damaged parts, replacement of seals and components, reassembly, calibration, and pressure testing. The goal is to restore the valve to its optimal operational condition. - Are your valve repair services certified?
Yes, our valve repair services follow OEM guidelines and international quality standards. We are also a certified Masoneilan Authorised Repair Centre, which ensures our work is fully compliant and recognised by the manufacturer. - Can you support emergency valve replacements?
Absolutely. Fluid Tech offers emergency valve repair and replacement services to help clients avoid costly downtime. We have the capacity to respond rapidly and carry out urgent replacements with minimal disruption. - Do you supply valves in addition to maintaining them?
Yes, we are also a trusted valve supplier and distributor, offering a wide selection of high-quality valves for industrial applications. This includes new valves, OEM spare parts, and full support throughout the valve’s operational lifecycle. - Do you provide on-site valve maintenance?
Yes, our technicians can carry out on-site valve inspections, repairs, and maintenance. This reduces downtime and logistical challenges associated with removing and transporting valves. - How do I schedule a service?
You can reach out to our team via the contact form on our website, or call us directly to schedule a consultation or service appointment. We offer flexible scheduling to fit around your plant operations.
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